Custom New Energy Battery Chassis Sheet Metal Parts Metal Frame Fabrication
Material |
Aluminum, stainless steel, copper,bronze,iron |
Size or shape |
According to customer drawings or requests |
Service |
Sheet Metal Fabrication / CNC Machining / Metal cabinets&enclosure&box / Laser Cutting Service / Steel Bracket / Stamping Parts, etc. |
Surface treatment |
Anodizing,Polishing,Zinc Plating, Nickel Plating, Chrome Plating, Powder Coating, E-coating,blacken Ect. |
Drawing accepted |
CAD, PDF, SOLIDWORKS, STP, STEP, IGS, etc. |
MOQ |
1PCS |
Service mode |
OEM or ODM |
Certification |
ISO 9001 |
Feature |
Focus on high end market products |
Processing procedure |
Laser cutting, cnc punching, cnc bending, riveting, welding, polishing, assembly |
Package |
Inner pearl button,wooden case,or customized. |
Custom New Energy Battery Chassis Sheet Metal Parts Metal Frame Fabrication is a complex and precision-oriented process that involves the creation of customized sheet metal components for the chassis of new energy vehicles, specifically electric vehicles (EVs) and hybrid electric vehicles (HEVs). This fabrication process encompasses the design, manufacturing, and assembly of metal frames that support and protect the battery pack, which powers the vehicle.
The fabrication of these chassis sheet metal parts begins with detailed engineering designs, taking into account the specific requirements of the new energy vehicle, such as weight distribution, battery pack size and shape, and overall chassis structure. This design phase involves the selection of appropriate materials, such as high-strength steel or aluminum, that can provide both structural rigidity and lightweight properties.
Once the design is approved, the fabrication process begins with precision cutting and forming techniques, such as laser cutting or stamping, to shape the sheet metal into the desired components. These components may include brackets, supports, and enclosures that hold and protect the battery pack. During this stage, strict quality control measures are implemented to ensure dimensional accuracy and material integrity.
Following cutting and forming, the components undergo welding, riveting, or other joining processes to assemble them into a rigid metal frame. This frame is designed to withstand the rigors of vehicle operation, including impacts and vibrations, while providing a secure platform for the battery pack. The welding and assembly processes are carefully controlled to maintain precision and structural integrity.
Post-fabrication, the metal frames undergo a thorough inspection process to ensure they meet all specified quality standards. This inspection may include visual inspections, dimensional measurements, and stress testing to validate the frame's structural integrity and durability.
Overall, Custom New Energy Battery Chassis Sheet Metal Parts Metal Frame Fabrication is a highly specialized and precision-oriented process that requires a combination of advanced engineering design, precision manufacturing techniques, and rigorous quality control measures to produce durable and reliable chassis components for new energy vehicles.
Q: Will your company sign an NDA?
A: Yes, We will strictly follow the confidentiality agreement to protect the rights and interests of our customers
Q: How long is the delivery time? A: The sample delivery time is 7-10 days, and the batch production delivery time is 15-35 days (depending on the difficulty of production). Our production follows PPAP and controls the entire production process to ensure delivery of products within the promised delivery time.
Q: How is your quality? A: We are committed to providing you with good products and will provide you with authentic inspection reports before shipment. We will only ship with your permission.
Q: Will you be able to work with our engineering team to review drawings and provide quick, estimated pricing for desired changes?
A: Yes, our engineers respond very quickly. If there is anything to be modified in the product, we can offer you a new price as soon as you tell us.
Q: What tolerances can you achieve?
A: There is not a given set of tolerances that fits all processes and materials. In every case, the final tolerances on your part will depend on a number of factors, including but not limited to:
~Part size
~Design Geometry
~The number, type, and size of features
~Material(s)
~Surface finish
~Manufacturing process
Once your order is confirmed, we will review your design andprovide a design for manufacturing review, pointing out any areas where we may not be able to achieve your desired tolerances. It's helpful if you can specify which areas in your design have critical tolerances that must be met and which can be slightly modified if needed to reduce the time and costs involved. Here are some general tolerance guidelines: General tolerances for CNC machining in metal and plastic Refer to DIN ISO 2768 All manufacturing and technical specifications need to be clearly specified in the 2D drawings in order to be followed.
Q: If we don't have a shipping forwarder in China, would you do this for us?
A: We can offer you the best shipping line to ensure you can get the goods timely at the best price.