Product Description
| Material |
Aluminum, stainless steel, brass, copper,bronze,iron |
| Size or shape |
According to customer drawings or requests |
| Service |
Sheet Metal Fabrication / CNC Machining / Metal cabinets&enclosure&box / Laser Cutting Service / Steel Bracket / Stamping Parts, etc. |
| Surface treatment |
Anodizing,Polishing,Zinc Plating, Nickel Plating, Chrome Plating, Powder Coating, E-coating,blacken Ect. |
| Drawing accepted |
CAD, PDF, SOLIDWORKS, STP, STEP, IGS, etc. |
| MOQ |
1PCS |
| Service mode |
OEM or ODM |
| Certification |
ISO 9001 |
| Feature |
Focus on high end market products |
| Processing procedure |
Laser cutting, cnc punching, cnc bending, riveting, welding, polishing, assembly |
| Package |
Inner pearl button,wooden case,or customized. |
In the modern manufacturing industry, metal processing technology is changing rapidly, and a variety of new materials and new processing methods are constantly emerging. Stainless steel and aluminum alloy as two widely used materials, its technological innovation in the field of machining has also attracted much attention. This article will introduce you to a set of stainless steel grinding and CNC machining of aluminum alloys in one of the customized processing solutions to meet the needs of different industry sectors.
First, stainless steel grinding
Stainless steel has good corrosion resistance, wear resistance and aesthetics, so it has a wide range of applications in construction, kitchenware, chemical, medical equipment and other industries. Stainless steel grinding processing is the process of making stainless steel blanks into finished products through the grinding process. In this process, the selection of appropriate grinding parameters, grinding tools and coolant is crucial.
1. Selection of grinding parameters
Grinding parameters include grinding speed, feed rate and grinding depth. Reasonable grinding parameters can optimize the surface quality of stainless steel and improve processing efficiency. In the actual processing, the grinding parameters can be adjusted according to the hardness and thickness of stainless steel and the processing requirements.
2. Selection of grinding tools
Grinding tool is one of the key factors of grinding processing. According to the material and processing requirements of stainless steel, it is crucial to choose the appropriate grinding tool. For example, diamond abrasives are suitable for hard stainless steel grinding, and silicon carbide abrasives are suitable for general stainless steel grinding.
3. Selection of coolant
Coolant plays the role of cooling, lubrication and cleaning in the grinding process. The selection of suitable coolant can reduce the grinding temperature, extend the service life of the grinding tool and improve the processing quality. In general, emulsion, oily coolant and synthetic coolant can be used for stainless steel grinding.
Second, aluminum alloy CNC machining
Aluminum alloy has low density, high strength, corrosion resistance and other characteristics, widely used in aviation, aerospace, electronics, automotive and other industries. Aluminum alloy CNC machining adopts high-speed CNC machine tools to control the moving trajectory of the tool through programming to realize the cutting of aluminum alloy workpiece.
1.CNC Programming
CNC programming is the key link of aluminum alloy CNC machining. Programmers need to prepare suitable machining programs according to the machining drawings and process requirements. In the programming process, attention should be paid to the optimization of tool path to reduce tool wear and improve machining efficiency.
2. Tool selection
Aluminum alloy CNC machining, tool selection is critical. When cutting aluminum alloy at high speed, carbide tools, ceramic tools or metal-ceramic tools can be used. In addition, tool wear monitoring and timely replacement is also an important measure to ensure machining quality.
3. Optimization of machining parameters
Machining parameters include cutting speed, feed rate, depth of cut and so on. Optimization of machining parameters can improve machining quality, reduce tool wear and improve machining efficiency. In the actual machining process, the machining parameters can be adjusted according to the material, hardness, thickness and other factors of aluminum alloy.
Third, the advantages of customized machining solutions
1. Improve machining efficiency: one-stop stainless steel grinding and CNC machining of aluminum alloy reduces production links and improves machining efficiency.
2. Ensure processing quality: the use of advanced processing equipment and processes to ensure that the processing quality of customized processing solutions to meet industry standards.
3. Reduce costs: Through mass production and technical optimization, we reduce production costs and provide customers with more competitive prices.
4. Meet individualized needs: according to the different needs of customers, to provide tailored processing solutions to meet the application of various industry sectors.
In summary, stainless steel grinding processing and aluminum alloy CNC machining customized solutions have high technical content and market prospects. In the field of metal processing, continuous innovation and optimization of processing technology will contribute to the sustainable development of China's manufacturing industry.
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FAQ
Q1: What's kinds of information you need for a quote?
A: Kindly please provide the product drawing in PDF, and will be better you can provide in STEP or IGS
Q2: Will my drawings be safe after sending to you?
A: Yes, We can sign NDA and we will keep them well and not release to the third party without your permission.
Q3: How long is the delivery time?
A: The sample delivery time is 7-10 days, and the batch production delivery time is 15-25 days
(depending on the difficulty of production). Our production follows PPAP and controls the entire production process
Q4: How is your quality?
A:We have a very professional QC team, we will do strict inspection and provide the testing report before shipping for every order, to ensure all the products are qualified.
Q5: What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can copy or provide you better solutions.
Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.
Q6: Can we get some samples before mass production?
A: Absolutely
Q7: Is it possible to know how are my products going on?
A: We will offer a detailed production schedule and send weekly reports with pictures or videos which show the machining progress.
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